Brinkmann Work Light 800 1620 0 User Manual

INS_800-1620-0_BlueMaxRech.qxd 10/14/05 10:50 AM Page 1  
®
®
BLUE MAX  
MARINE  
WARNING  
READ AND FOLLOW ALL WARNINGS  
AND INSTRUCTIONS IN THIS  
MANUAL TO AVOID PERSONAL  
INJURY OR PROPERTY DAMAGE.  
WARNING  
GLARE-FREE  
2,000,000  
CANDLEPOWER  
TO PREVENT DAMAGE TO  
EYESIGHT, NEVER LOOK INTO  
SPOTLIGHT WHEN LIGHT IS ON. DO  
NOT SHINE LIGHT INTO THE FACE  
OF SOMEONE ELSE.  
SPOTLIGHT OWNER’S MANUAL  
OPERATING INSTRUCTIONS  
 
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OPERATING INSTRUCTIONS  
READ AND FOLLOW ALL SAFETY WARNINGS AND INSTRUCTIONS IN THE OWNER’S MANUAL  
BEFORE OPERATING SPOTLIGHT.  
Inspect contents of the box to ensure all parts are included and undamaged.  
Part List:  
1
Q-Beam Blue Max  
Rechargeable Spotlight  
1
Rechargeable Battery  
12-volt DC Charger/Adapter  
120-volt AC Charger  
Owner’s Manual  
2
3
4
3
2
4
To Operate  
IMPORTANT:  
Unlock and turn spotlight OFF before charging  
Step 1: Follow charging instructions on page 3 of this manual and allow  
from AC or DC outlet. The battery cannot charge if  
the spotlight is ON. Leaving spotlight ON during  
charging may cause damage to battery and AC  
charger.  
12-volt DC charger/adapter operates from a  
cigarette lighter receptacle for charging battery in  
spotlight or continuous corded operation with or  
without battery.  
battery to fully charge.  
Step 2: Depress trigger switch in handle to turn spotlight ON. Release  
trigger switch to turn spotlight OFF.  
Step 3: To lock trigger switch to ON, depress trigger switch and slide  
down lock button on side of handle. To unlock and turn spotlight  
OFF, depress trigger and slide lock button up.  
NOTE:  
To prevent car battery from completely  
discharging, it is recommended that car  
engine remain running while in use.  
WARNING:  
Never place spotlight face down when light is on or is still  
hot from recent use. Doing so could burn/ignite surfaces  
such as seats, carpeting, etc. and cause major property  
damage. Always turn spotlight off when not in use.  
The life expectancy of the battery is approximately 500 cycles, at  
which time a replacement battery is recommended. A replacement  
battery may be purchased from The Brinkmann Corporation Customer  
Service Department by calling 800-468-5252.  
Lock Button  
Do not allow battery to completely discharge. A dim light indicates a  
low battery. Turn OFF and UNLOCK spotlight and recharge battery as  
soon as possible.  
Trigger  
Switch  
2
 
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THE BATTERY CAN BE CHARGED INSIDE OR OUTSIDE OF SPOTLIGHT.  
To Charge  
To Charge Battery Inside of Spotlight:  
Step 1: Make sure the trigger switch is not locked ON.  
Step 2: Plug the AC charger directly into back of battery or DC  
charger/adapter into bottom of spotlight handle.  
Note: L.E.D. Indicator light will turn on when battery is charging  
from AC charger only.  
Step 3: For DC Charger/Adapter - Battery charges only while vehicle  
engine is running.  
For AC Charger - Allow battery to fully charge. L.E.D. indicator on  
battery will automatically turn off when battery is fully charged.  
See chart for recommended charge times.  
Charge Times  
L.E.D. Indicator Light  
Charge times are dependent on usage of the  
product. See chart below for recommended charge times.  
20  
DC Charge  
AC Charge  
10  
4
6
8
10  
CHARGE TIME (Hours)  
WARNING: A damaged battery can leak acid. Avoid contact with eyes and  
skin. If contact occurs, flush immediately with large amounts of  
water. DO NOT ingest. If contact with eyes or ingestion occurs,  
consult physician immediately.  
IMPORTANT: If battery is not used for more than 90 days, remove  
battery from the spotlight. Charge battery every  
2 months to ensure battery does not completely lose  
charge. A completely discharged battery may not  
recharge properly.  
Contains lead-acid (Pb)  
batteries. Batteries must  
be recycled or disposed of  
properly.  
3
 
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To Charge Battery Outside of Spotlight:  
Step 1: Remove battery from back of spotlight by pressing on the  
Battery  
quick-release tabs.  
Step 2: Plug the AC charger into battery as illustrated.  
Note: L.E.D. Indicator light will turn on when battery is  
charging from AC charger only.  
Step 3: For AC Charger - Allow battery to fully charge. L.E.D.  
indicator on battery will automatically turn off when battery is  
fully charged.  
IMPORTANT: If battery is not used for more than 90 days, remove  
battery from the spotlight. Charge battery every  
2 months to ensure battery does not completely lose  
charge. A completely discharged battery may not  
recharge properly.  
L.E.D. Indicator Light  
WARNING: A damaged battery can leak acid. Avoid contact with eyes  
and skin. If contact occurs, flush immediately with large  
amounts of water. DO NOT ingest. If contact with eyes or  
ingestion occurs, consult physician immediately.  
Step 4: Place charged battery inside light so that metal contacts on  
battery and light are making contact.  
Note: Press battery firmly until fully inserted and locked  
with quick-release tabs.  
For extended lighting requirements, we recommend purchasing an  
additional battery as a back-up. Additional/replacement batteries may  
be purchased from The Brinkmann Corporation Customer Service  
Department by calling 800-468-5252.  
Only use Brinkmann’s 12V75W halogen bulb that is designed for the  
Q-Beam Blue Max Rechargeable spotlight as a replacement. Use  
of any other bulb may result in poor performance and may damage  
your spotlight.  
To Replace Bulb  
Rear  
Reflector  
Housing  
IMPORTANT: Do not touch the glass part of bulb with fingers as natural  
oils affect the life and performance of bulb. Handle bulb by  
metal end only.  
Step 1: Disconnect spotlight from power source.  
Step 2: Remove battery from spotlight.  
Step 3: Remove the two screws from top and bottom of front housing.  
Step 4: Lay the spotlight face (lens) down on a flat surface.  
Glass Lens  
Front  
Housing  
4
 
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Step 5: Holding the front housing secure, slowly lift the rear housing off.  
Step 6: Pull reflector away from rear housing being careful not to pull  
wire connections inside. Do not touch the inside of reflector.  
NOTE:  
The glass lens is not attached to front housing. Use care when  
disassembling to avoid breaking lens.  
Step 7: Pinch the ends of the wire retainer together and lift up  
as illustrated.  
Step 8: Pull bulb straight out from the reflector mounting plate.  
Step 9: Disconnect bulb wire from connector by holding the connector  
Connector  
firmly with fingers then pulling bulb wire straight out.  
Step 10: To install new bulb, grasp the bulb from the metal end (DO NOT  
TOUCH THE GLASS PART) and insert into the reflector mounting  
plate. Align the slots in the bulb base with those in the reflector  
mounting plate.  
Step 11: Replace wire retainer by pinching ends together while  
pressing down. Push ends apart so they catch on the  
reflector mounting plate.  
Step 12: Reconnect the bulb wire to the connector as illustrated.  
Step 13: To reassemble, place the front housing face (lens) down on a  
flat surface. Set the reflector into the rear housing. Insert the  
rear housing into the font housing of the spotlight.  
Connector  
Step 14: Replace the two screws that were removed in Step 3. Do not  
over tighten screws.  
Replacement bulbs may be purchased from The Brinkmann Corporation  
Customer Service Department by calling 800-468-5252.  
5
 
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To Replace Cigarette  
Lighter Plug Fuse  
Lighter Plug  
Step 1: Disconnect spot/flood light from power source.  
Step 2: Unscrew cap of lighter plug and pull straight away from fuse.  
Step 3: Pull fuse holder and fuse out of lighter plug. Observe to see if  
fuse is burned out.  
Lighter Cap  
NOTE:  
Use a 8A fuse only. Fuse is burned out when fuse element is  
missing or broken inside glass tube. Replace with new 8A fuse  
if fuse element is missing or broken.  
Step 4: Pull fuse out of fuse holder. Insert new fuse into holder.  
Step 5: Insert fuse holder and fuse into lighter plug.  
Step 6: Screw cap onto lighter plug.  
Lighter Cap  
Fuse  
Fuse Holder  
Lighter Plug  
Lighter Plug  
Lighter Cap  
Lighter Cap  
To Prevent Damage to Spotlight and Battery:  
Charging Tips  
Do not attempt to use spotlight while charging directly from AC  
outlet. Doing so may cause damage to battery and AC charger.  
12-volt DC charger/adapter operates from a cigarette lighter  
receptacle for charging battery in spotlight only while vehicle engine  
is running or continuous corded operation with or without battery.  
Charge Times  
Charge times are dependent on usage of the  
product. See chart below for recommended charge times.  
Do not attempt to charge battery pack using both AC an DC chargers  
at the same time.  
20  
DC Charge  
Only use charging devices that are provided with the Q-Beam Blue Max  
Rechargeable Spotlight or its replacements.  
For DC Charger/Adapter - Battery charges only while vehicle engine is  
running.  
For AC Charger - Allow battery to fully charge. L.E.D. indicator on  
battery will automatically turn off when battery is fully charged.  
See chart for recommended charge times.  
AC Charge  
10  
Do not allow battery to completely discharge. A dim light indicates a  
low battery. Recharge battery as soon as possible after each use.  
4
6
8
10  
Always keep the battery fully charged when not in use.  
CHARGE TIME (Hours)  
6
 
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©2004 The Brinkmann Corporation  
Dallas, Texas 75244 U.S.A  
1-YEAR LIMITED WARRANTY  
For 1-year from date of purchase, The Brinkmann Corporation warrants the Blue Max Rechargeable Light against defects due to  
workmanship or materials to the original purchaser. The Brinkmann Corporation’s obligations under this warranty are limited to the  
following guidelines:  
This warranty does not extend to the bulb or battery.  
This warranty does not cover rechargeable lights that have been altered or damaged due to: normal wear, abuse, improper  
maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an authorized employee of  
The Brinkmann Corporation.  
This warranty does not cover surface scratches or weathering as this is considered normal wear.  
Warranty service is limited to repair or replacement of rechargeable lights which prove defective under normal use and which  
upon examination shall indicate to Brinkmann’s satisfaction, they are defective. If Brinkmann confirms the defect and approves the  
claim, Brinkmann will elect to repair or replace the rechargeable light as covered by the terms of this warranty.  
This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.  
The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales  
receipt or invoice. To obtain repair or replacement of your Blue Max Rechargeable Light under the terms of this warranty, please call  
Customer Service Department at 800-527-0717 for a Return Authorization Number and further instructions. A receipt will be  
required. Rechargeable lights returned to Brinkmann must include your name, address and telephone number. Please make sure the  
light is properly packed, postage prepaid, and insured. A Return Authorization Number must be clearly marked on the outside of the  
box. Brinkmann cannot be responsible for any rechargeable lights forwarded to us without a Return Authorization Number.  
EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.  
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO  
1-YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY  
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.  
ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BLUE MAX  
RECHARGEABLE LIGHT TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER  
ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET  
OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO  
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND  
YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.  
140-1620-0  
11/04, 10/05  
Owner’s Manual for Model  
800-1620-0  
 

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